GKD filter media for microplastics or phosphorus recovery

“We are moving in the right direction,” comments Peter Wirtz, Head of Industrial Mesh at GKD – Gebr. Kufferath AG (GKD), referring to the solutions presented at the IFAT fair in Munich by the family business now in its third generation of owner-management. Whether microplastics or phosphorus recovery, GKD is working at full speed on responding to key questions in the water sector. The great deal of visitor interest in the innovative mesh design for micro sieving in water treatment operations, as well as process belt solutions for sludge treatment therefore came as no surprise.

Among the filter media for mechanical wastewater cleaning, discussions focused on the latest versions of the award winning Porometric high-performance mesh. This mesh is characterized by a very open, three-dimensional design with slit structure and rectangular pores. Despite boasting the same separation rate, its high porosity offers three times greater permeability than conventional meshes. A study undertaken at the Karlsruhe Institute of Technology (KIT) indicated that Porometric displays by far the best cleaning characteristics in comparison with all other metal and synthetic meshes tested that boast a separation rate of 25 μm, as well as the lowest backwashing rate. This exceptional performance motivated most people visiting the stand to request samples, so that they can test the mesh in their own systems.

Reduction of microplastic burden

GKD presented ODW6 for the micro filtration sector at the IFAT fair. This is a further development of the optimized dutch weaves (ODW) with a woven pore opening of 6 μm. Compared with the already very high particle retention of the ODW version with 20 μm separation rate, the ODW6 meshes retain more than twice as many particles. Coupled with easy cleaning by backwashing, as well as the mechanical strength and material-specific corrosion resistance of stainless steel mesh, these weaves therefore offer the best prerequisites for highly efficient processes. This characteristics profile also serves to substantiate the success of ODW6 within the scope of the research project Optimized materials and processes for removing microplastics from the water system, sponsored by the Federal Ministry of Education and Research (OEMP). It was demonstrated here that filters fitted with ODW6 in sewage plants can successfully retain microplastic particles > 6 μm while maintaining the same high flow rate. Previous filter media only permitted particle retention > 20 μm at the required flow rates. ODW6 meshes represent a significantly higher performance alternative that can replace the plastic filters currently used in all common disc filtration systems in the water industry. The stainless steel design also prevents further contamination of the water due to process-based abrasion and decomposition of the synthetic filters.

This concrete approach to the focus topic at this year‘s IFAT, i.e. microplastics, also attracted a large number of visitors to GKD‘s stand. A model comparing the flow rates of common synthetic meshes, optimized dutch weaves, and Porometric mesh that impressively clarified the significant performance advantage of the GKD mesh proved another eyecatcher. “The quality of the discussions was excellent,” is the summary of Peter Wirtz. “Since we have been working intensively for years on solutions to all key issues moving the sector, we have a large number of products that make a measurably better contribution than conventional media to creating a healthier and cleaner world.”


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