The OSCILLA Technology is based on that of a resonant system in which the dynamic screen frame is excited relatively to the body of the screen as a reaction to the directly excited screen body. The body of the screen itself is brought into oscillation by a standard unbalance motor or accordingly by a single or double shaft drive. As a consequence, the dynamic frame performs a linear motion relative to the screen body. The clamped screen mats are attached to the dynamic frame and the screen body via crossbars. As a result of the relative motion of the two systems, the mats are stressed and relaxed. The process is comparable to the effect on a trampoline. This way the particles are accelerated by up to 50 G and the screen mats do not clog.
OSCILLA Flip-Flow Screens are suitable for the use in the Primary and Secondary Raw Materials industries. The OSCILLA screen is applied in the processing of household and industrial waste, shredder fractions, compost, wood, surrogate fuel, natural stones, ores, minerals and coal. The Flip-Flow Screens are ideal for bulk materials that are hard to screen due to their particle shape, inhomogeneous nature or have a high moisture content. Broken bottle glass is a typical material and contains varying amounts of organic material depending on the country and region. The inlet particle size of an OSCILLA Flip-Flow Screen typically lies between 0 – 80 mm depending on the material´s bulk density.
The JOEST engineers designed the attachment of the screen mats to the cross bars with a special focus on maintenance friendliness: changing the mats is simple and quick. This long proven JOEST design is ideal even for applications with extremely high acceleration values. Additionally, the screening mats are installed very high up at the end of the cross bars to ensure an optimal sealing to the sides while simultaneously ensuring a maximal effective width. The combination of operational safety and efficiency of the useable classifying surface is another JOEST feature.
The “new” OSCILLA
Another innovation by JOEST in terms of manufacturing can be found in the design of the cross members. These are no longer manufactured individually for each machine type. Instead, they consist of specially developed profiles that simply have to be cut to length and fitted with a standard end-plate. Even the attachment points for the Flip-Flow Screen Mats are integrated. This way, the labour intensive alignment and bolting on of the individual parts to the cross members are eliminated. By leaving out parts on the cross bars there are now also less parts in the material flow that offer potential for wear or material sticking to them. Vibroblocks and cross bar innovations: cost-synergies that JOEST gladly passes on to its clients.
Interview with Dr. Marcus Wirtz, Managing Partner at JOEST Group, on the company’s 100 years of history, and what role talent for innovation has played in it
recovery: JOEST is celebrating one hundred years of its existence this year. Have innovative flair and the continuous search for new solutions contributed to your company being able to look back on a long and successful corporate history?
And the great competence of our engineers naturally also plays an important role – we have built them up in the individual national agencies, and they are not only masters of vibratory technology, but also of the upstream and downstream process stages. A good example of this is crusher systems: we do not manufacture these ourselves, but we do have to understand what happens in a crusher, what materials crushers need and what material comes out of a crusher.
recovery: To what sectors are these large mechanical screens supplied?
And the qualifications of our employees are, of course, also very important. Our staff always come from the market, i.e., from the industries themselves, such as mining engineers, for example, people who have grown up in mining. And the impulses for our further development also always come from our markets.
recovery: One hundred years is a very respectable age for any company – how has JOEST evolved into what it is today, what were the most important milestones?
The most important milestones have been continuous growth and acquisitions. During the past twenty years our development has been definitively shaped by internationalisation, i.e., the setting up of subsidiaries and, in parallel, the acquisition of companies with technologies that complement our own.
recovery: How do you make sure that you retain a feeling for where the market is heading and what that market needs – does JOEST lead here, or does the company only react to market requirements?
recovery: What are the essential focuses of machine development?
Dr. Marcus Wirtz: On the one hand, the fact that we have a broad positioning in the various industries, are already specialists in vibratory technology, but can also offer turnkey solutions, vibrating trough feeders, chutes and structural steel – we can do all of these. We also perform the planning, design and engineering. Our employees are the most important foundation for the company, we also offer training, and we have around thirty-five trainees each year. We also have a very great depth of production here at our location.
recovery: What are your visions for the future?
Dr. Marcus Wirtz: One of our visions is a continuous process of growth – together with our customers and the markets. The decision has just been taken, for instance, to build a complete new plant in Australia, with more than twice the previous capacity, in order to meet growing demand and be able to expand into new market segments and industries. Requirements in the primary and secondary resources sector are becoming ever greater, and we will also be able to accommodate them in the form of all-in solutions.
The future is also, of course, in the field of Industry 4.0 – we already offer solutions for this, but we intend, naturally, to further evolve and expand these.
Another focus is drive technology. Here the emphasis is on service-lives, energy-efficiency and reduction of noise emissions …
recovery: What role will the structure of the family-managed company play in its future orientation?
Dr. Marcus Wirtz:
recovery: Dr. Wirtz, many, many thanks for this informative interview!
Feed size: 0 – 80 mm
Drive: Unbalanced motor;
one or two shaft drives
Width: 600 – 2400 mm
Max. length: 9200 mm
Option: Single or multiple deck screen;
combination with conventional
Industries: Primary raw materials;
Secondary raw materials
Applications: Household and industrial waste